In recent years, the large - scale air - pulling web has become one of the main products of the profile product department. How to improve the bearing strength of large hollow web is the key point of product design and process control. Rapid test results are needed to analyze and promote process improvement and innovation in product layering structure and formulation design, process improvement and production process control. Originally our test work, however, is dependent on SMC workshop of large press, each test needs to make an appointment, to emerge in their work, usually from an empty web pultrusion production come out to have test results need to be more than 3 days time, the test speed obviously to our design, validation and improvement of work is very bad. Therefore, it is very important to design and build a set of small test equipment that can quickly test the results.
In performance excellence management, we have developed the habit of quick response. The workshop immediately organized relevant personnel such as fan cunrong, liu yong and zhou shengfeng to discuss, identify the requirements of each test step, and determine the design plan. Every detail, dimension and material requirements were considered repeatedly, and the drawings were drawn and detailed marked. During the production process, fan kept a close eye on the site and worked with locksmith and welding operator to finalize every detail of the discussion process. In this way, it took a total of five days from the idea to the completion of production. During this process, the workshop also discussed and formulated the safe operation procedures for empty web test and trained the test operators. The experiment was carried out immediately after the equipment was made and achieved success at one time.
Now, the test equipment is placed next to the pull and squeeze production line, which can be tested at any time, providing the fastest test results for process improvement validation, new products, new layering and new formula design verification. (ding yong, jiuding new profile workshop)